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Kitchen Countertop Process Water

Kitchen and bathroom products wastewater is clay, feldspar, limestone and other raw materials filled with the appropriate dispersant and moisture moulding berkelium firing into ceramics in the production process of wastewater discharged. Wastewater mainly from before and after the moulding process, wastewater containing solid waste concentration of 0.1-0.2% (by weight), PH7.5-8.5, generally by the natural sedimentation tank precipitation treatment and discharge. Clogging of the drainage pipes and silting of the river should be prevented after discharge.

    Advaced Ceramic Processing Water9
    Three-year warranty
    Advaced Ceramic Processing Water4
    Free Installation
    Advaced Ceramic Processing Water5
    Free debugging

    Process flow diagram

    Process flow diagram

    Equipment list

    Capacity 5-75m³/h

    Name

    Basic system

    Quantity

    Senior system

    Quantity

    Full system

    Quantity

    System Description

    Reaction system

    Feeding pump

    1 unit

    Feeding pump

    1 unit

    Feeding pump

    2 units

    The reaction system mainly doses right chemicals such as coagulants and coagulants to the sludge to induce flocculation of the sludge particles and improve their dewatering properties.

    Pipeline mixers

    2 pieces

    MR reaction cell

    1 set

    MR reaction cell

    1 set

    PAM dosing drum

    1 piece

    PAM dosing drum

    2 pieces

    PAM integrated dosing device

    1 set

    PAM dosing pump

    1 unit

    PAM dosing pump

    1 unit

    PAM dosing pump

    2 units

    PAC dosing drum

    1 piece

    PAC dosing drum

    2 pieces

    PAC dosing drum

    2 pieces

    PAC dosing pump

    1 unit

    PAC dosing pump

    1 unit

    PAC dosing pump

    2 units

    Flowmeter

    /

    Flowmeter

    /

    Flowmeter

    1 piece

    Sedimentation system

    VMC

    1 unit

    VMC

    1 unit

    VMC

    1 unit

    The sedimentation system is mainly for thickening the effluent and facilitating filter presses.

    Pneumatic Drainage Valve

    1 piece

    Pneumatic Drainage Valve

    1 piece

    Pneumatic Drainage Valve

    1 piece

    Mud pump

    1 unit

    Mud pump

    1 unit

    Mud pump

    2 units

    Water reuse systems

    Water collection tanks

    1 piece

    Water collection tanks

    1 piece

    Water collection tanks

    1 piece

    The water collection system is mainly to reuse the supernatant after concentration to reduce cost and save money.

    Drainage pump

    1 unit

    Drainage pump

    1 unit

    Drainage pump

    2 units

    Filtration system

    Mixing tanks

    1 piece

    Mixing tanks

    1 piece

    Mixing tanks

    1 piece

    The main function of the filter press system is solid-liquid separation

    Feeding pump

    1 unit

    Feeding pump

    1 unit

    Feeding pump

    2 units

    KMP

    1 set

    KMP

    1 set

    KMP

    1 set

    Control system

    PLC control cabinet

    1 set

    PLC control cabinet

    1 set

    PLC control cabinet

    1 set

    The automation of all our equipment will be integrated into this system and will be fully automated.

    Accessaries

    Pipes, valves, cables, etc.

    1 batch

    Pipes, valves, cables, etc.

    1 batch

    Pipes, valves, cables, etc.

    1 batch

    Cables and pipe and valve fittings required within the system, depending on the customer's site.

    Please request a detailed list of system from our sales consultant.

    Function comparison

    Function

    Basic system

    Senior system

    Full system

    Fully automated control

    Faulty alarm

    Automatic reaction vessels

    -

    Automatic standby switchover

    -

    -

    Automatic dosage adjustment

    -

    -

    Inverter control or not

    -

    -

    Time between infusions

    4 hours

    8 hours

    Fully automatic

    Optional features

    Serial number

    Name

    Specifications

    Function

    1

    Special anti-corrosion

    FRP Coating for the liquid connection parts

    Prevents corrosion from high acids, salts, fluorine, etc.

    2

    Special materials

    304/316L etc.

    According to the user's material characteristics

    3

    Skid mounted

    Patterned steel platform + fixed bracket + wire channel, piping, cables, etc.

    Easy to install, transport and flexible to move

    4

    PH automatic adjustment

    PH online monitoring + integrated control + acid and alkali dosing system

    Enables the effluent water to reach the standard PH value.

    5

    Precision filters

    Containing multi-stage centrifugal pumps

    Reducing the suspended solids content of filtrate and regulating water quality

    6

    Flameproof

    DIIBT4/CT4 etc.

    Electrical components, motors, etc. placed in explosion-proof areas are classified according to different levels.

    7

    Conveyor systems/staging systems

    Conveyor / Hopper

    Mud cake can be collected by conveying equipment or staging systems, reducing labour.

    Product Introduction

    Kitchen Countertop Process Water is characterized by several distinctive features that demand careful management. Firstly, it often contains a high concentration of fine particles, primarily derived from the abrasion of countertop materials during cutting and polishing processes. These suspended solids can significantly increase the turbidity of the water, reducing its clarity and potentially causing blockages in pipelines and processing equipment if not properly filtered.

    In terms of pH, Kitchen Countertop Process Water typically has an alkaline nature, usually ranging from 8 to 11. This alkalinity stems from the chemical compounds present in the countertop materials, such as certain minerals in natural stone, and the additives used in the manufacturing process, like setting agents and surface treatment chemicals. An improper pH level can not only affect the performance of the processing equipment but also influence the chemical reactions involved in surface finishing and bonding processes, potentially compromising the quality of the final product.

    Another concerning aspect is the possible presence of heavy metals. Depending on the type of countertop materials, Kitchen Countertop Process Water may carry traces of heavy metals like lead (Pb), cadmium (Cd), and mercury (Hg). These heavy metals can originate from the raw materials themselves or from the machinery and tools used in the production line. Even in low concentrations, they pose a significant threat to the environment and human health if released untreated, as they can accumulate in soil and water bodies, entering the food chain and causing long - term ecological and health issues.

    The water also shows elevated levels of chemical oxygen demand (COD) and biological oxygen demand (BOD). This is mainly due to the introduction of organic substances such as lubricants, coolants, and cleaning agents used during the manufacturing process. These organic pollutants not only consume oxygen in water bodies when discharged, leading to hypoxic conditions that are harmful to aquatic life, but they can also leave residues on the countertop surface if not adequately removed, affecting its appearance and functionality.

    Moreover, Kitchen Countertop Process Water usually has high hardness, primarily caused by the dissolution of calcium and magnesium ions from the countertop materials, especially those made from natural stone or composite materials with calcareous components. High - hardness water can lead to the formation of scale deposits in pipes and equipment, reducing their efficiency and lifespan. It can also interfere with the effectiveness of some chemical treatments used in the manufacturing process.

    Finally, the presence of oil and grease residues is common in Kitchen Countertop Process Water. These residues come from the lubricating oils used in machinery, as well as the release agents and protective coatings applied to the countertops. If not properly removed, oil and grease can form a film on the water surface, preventing oxygen exchange and causing unpleasant odors. They can also contaminate soil and vegetation if the water is disposed of improperly, disrupting the local ecological balance.

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